C10200 Copper Busbar
Thickness: 3mm – 30mm
Width: 10mm – 200mm
Length: Up to 6,000mm (custom cut available)
Temper: Hard, half-hard, or annealed
Surface Finish: Bare, tin-plated, silver-plated, or nickel-plated
Conductivity: ≥ 101% IACS
Key Feature: High ductility and excellent forming characteristics
Custom Options: Hole punching, bending, cutting to size
Standards: ASTM B187, BS EN 13601
Henan Gnee New Material Co., Ltd. is one of the most professional manufacturers and suppliers of c10200 copper busbar in China, specialized in providing high quality copper products with competitive price. Welcome to buy discount c10200 copper busbar for sale here from our factory. Customized orders are welcome.
What Is C10200 Oxygen-Free Copper Busbar?
C10200 (OF – Oxygen-Free) is a high-purity copper grade with 99.95% minimum copper content and maximum oxygen content of 0.001% (10 ppm). It is manufactured under controlled atmosphere to prevent oxygen absorption during melting and casting – but without the extra refining steps required for C10100.
C11000 contains 200-400 ppm oxygen. C10100 contains ≤5 ppm oxygen. C10200 sits in the middle with ≤10 ppm oxygen. For applications that require oxygen-free copper but do not need the ultimate purity of C10100, C10200 is the cost-effective choice.
| Parameter | Value |
|---|---|
| Material Grade | C10200 (OF) / Cu-OF |
| Purity | ≥99.95% |
| Oxygen Content | ≤0.001% (10 ppm max) |
| Conductivity | 100% IACS (≥58 MS/m) |
| Standards | ASTM B187, ISO 5182 |
| Temper | Half-hard (H02) or Annealed (O) |
C10200 vs C11000 vs C10100 – Where Does It Fit?
| Property | C11000 (ETP) | C10200 (OF) | C10100 (OFE) |
|---|---|---|---|
| Purity | ≥99.90% | ≥99.95% | ≥99.99% |
| Oxygen content | 200-400 ppm | ≤10 ppm | ≤5 ppm |
| Conductivity (% IACS) | 100% | 100% | 100% |
| Hydrogen embrittlement risk | High | Very low | None |
| Outgassing in vacuum | Moderate | Low | Very low |
| Price (relative to C11000) | Baseline | +15-25% | +30-50% |
| Best for | General electrical | Oxygen-sensitive, budget-limited | Vacuum, hydrogen, cryogenic |
C10200 vs C11000 vs C10100 – C10200 offers the same 100% IACS conductivity as both grades. The difference is oxygen content and price. If your application requires oxygen-free copper but cannot justify the C10100 premium, C10200 is the answer.
C10200 Copper Busbar Chemical and Physical Properties
Chemical Composition of C10200 (ASTM B187)
| Element | Content (%) |
|---|---|
| Copper (Cu) | ≥99.95% |
| Oxygen (O) | ≤0.001% (10 ppm max) |
| Other impurities | ≤0.05% total |
Physical Properties of C10200
| Property | Value |
|---|---|
| Electrical conductivity | 100% IACS (58 MS/m) |
| Thermal conductivity | 391-401 W/m·K |
| Density | 8.94 g/cm³ |
| Tensile strength (H02) | 200-250 MPa |
| Elongation (H02) | ≥15% |
| Hardness (H02) | HV 60-85 |
| Melting point | 1083°C |
For standard electrical performance (ampacity, heat dissipation, mechanical strength), C10200, C11000, and C10100 are identical. The choice comes down to oxygen sensitivity and budget.
How Many Amps Can C10200 Copper Busbar Carry?
The current carrying capacity of C10200 copper busbar is the same as C11000 and C10100 – all have 100% IACS conductivity. The table below shows ampacity for bare flat busbars at 35°C ambient, 65°C max operating temperature.
Ampacity of C10200 Flat Copper Busbar
| Width (mm) | Thickness (mm) | Cross-section (mm²) | Current (Amps) |
|---|---|---|---|
| 20 | 3 | 60 | 180 A |
| 20 | 5 | 100 | 250 A |
| 25 | 5 | 125 | 300 A |
| 25 | 6 | 150 | 350 A |
| 30 | 5 | 150 | 370 A |
| 30 | 6 | 180 | 410 A |
| 40 | 5 | 200 | 460 A |
| 40 | 6 | 240 | 520 A |
| 50 | 5 | 250 | 550 A |
| 50 | 6 | 300 | 620 A |
| 60 | 6 | 360 | 720 A |
| 60 | 10 | 600 | 1050 A |
| 80 | 6 | 480 | 900 A |
| 80 | 10 | 800 | 1350 A |
| 100 | 10 | 1000 | 1600 A |
Unlike C12200 which has 85-95% IACS due to phosphorus, C10200 maintains full 100% IACS conductivity. You do not need to upsize your busbar when switching from C11000 to C10200.
When Should You Choose C10200 Over C11000 or C10100?

| Application | Recommended Grade | Why |
|---|---|---|
| Standard switchgear, panel boards, grounding | C11000 | Lowest cost, no oxygen sensitivity |
| Hydrogen brazing of busbar connections | C10200 or C10100 | No hydrogen embrittlement |
| Vacuum system (moderate vacuum, 10⁻³ to 10⁻⁵ torr) | C10200 | Low outgassing, lower cost than C10100 |
| Vacuum system (high vacuum, below 10⁻⁵ torr) | C10100 | Extremely low outgassing required |
| Cryogenic (down to -150°C / 123K) | C10200 | Maintains ductility, cheaper than C10100 |
| Cryogenic (down to 4K / -269°C) | C10100 | Best low-temperature ductility |
| Welded busbar connections | C10200 or C10100 | No cracking at weld zone |
| Customer spec says "oxygen-free" but not "OFE" | C10200 | Meets OF requirement at lower cost |
| Budget is tight but oxygen-free is required | C10200 | Best value for oxygen-free copper |
No oxygen sensitivity → C11000
Oxygen sensitivity + tight budget → C10200
Oxygen sensitivity + extreme requirements → C10100
How Much Does C10200 Copper Busbar Cost?
Price Comparison (Relative to C11000)
| Grade | Relative Price | Typical Premium |
|---|---|---|
| C11000 (ETP) | 1.0x (baseline) | – |
| C10200 (OF) | 1.15 - 1.25x | +15-25% |
| C10100 (OFE) | 1.30 - 1.50x | +30-50% |
Cost example (50mm x 6mm x 2000mm busbar, 500 pieces):
| Grade | Approximate Price per Piece | Premium vs C11000 |
|---|---|---|
| C11000 | $12.00 | – |
| C10200 | $14.00 - $15.00 | +$2.00 - $3.00 |
| C10100 | $16.00 - $18.00 | +$4.00 - $6.00 |
If your application requires oxygen-free copper, C10200 saves you 10-20% compared to C10100 with no practical difference for most applications. Unless you need the absolute lowest oxygen content (≤5 ppm), C10200 is the better value.
Cutting, Punching and Bending for C10200 Busbar

| Service | Tolerance | Maximum Capability |
|---|---|---|
| Cut to length | ±0.5 mm | Up to 6000 mm |
| Round hole punching | ±0.1 mm | Diameter 4-20 mm, thickness ≤10 mm |
| Slotted hole punching | ±0.15 mm | 6x12 mm up to 10x25 mm |
| Bending (L, Z, U shapes) | ±1° | Max length 600 mm, thickness ≤15 mm |
| Deburring | Standard | All edges deburred |
What is different from C11000:
C10200 is slightly softer in annealed temper
No special considerations for welding (C10200 welds well)
Same tooling works – no additional cost
Tin Plating and Heat Shrink for C10200 Copper

| Finish | Thickness | Key Benefit | Best For |
|---|---|---|---|
| Tin plating | 3-8 microns | Low cost, corrosion resistance | Indoor switchgear, panel boards |
| Silver plating | 5-15 microns | Lowest contact resistance | High-frequency, RF, EV connectors |
| Heat shrink tubing | 1.5-3x ratio | Insulation, color coding | Touch-proof safety, phase ID |
| Bare (no plating) | N/A | Lowest cost | Welding applications |
Tin plating and heat shrink for C10200 copper – if you plan to weld or braze the busbar, order bare. Plating must be removed before welding. We recommend:weld first, then plate the assembled part.
C10200 or C10100 – Which One to Order?
| Factor | C10200 (OF) | C10100 (OFE) |
|---|---|---|
| Purity | 99.95% | 99.99% |
| Oxygen content | ≤10 ppm | ≤5 ppm |
| Conductivity | 100% IACS | 100% IACS |
| Price | +15-25% vs C11000 | +30-50% vs C11000 |
| Suitable for standard electrical | Yes | Yes |
| Suitable for hydrogen brazing | Yes | Yes |
| Suitable for moderate vacuum (10⁻³ to 10⁻⁵ torr) | Yes | Yes |
| Suitable for high vacuum (below 10⁻⁵ torr) | No (use C10100) | Yes |
| Suitable for cryogenic down to 4K | Limited (use C10100 for best results) | Yes |
FAQ
Q1:What is the MOQ for C10200 copper busbar?
For standard sizes (from our die library): MOQ = 10 pieces per size.
For custom sizes (special width, thickness, or length not in standard list): MOQ = 50 pieces per size.
For sample orders (any size, any shape): No MOQ. We support small-batch prototype orders before mass production.
Standard sizes include:20mm, 25mm, 30mm, 40mm, 50mm, 60mm, 80mm, 100mm width with 3mm, 5mm, 6mm, 10mm thickness.
Q2:Do you provide samples of C10200 busbar?
Yes. Standard size samples:Free, customer pays shipping. Custom size samples:50 USD, refundable upon production order of 500+ pieces.
Sample lead time:5-7 business days for standard sizes, 7-10 days for custom sizes. Each sample includes a mill test certificate showing purity and oxygen content.
Q3:What is the lead time for C10200 orders?
Sample orders: 5-10 business days depending on complexity.
Production orders (standard sizes, no plating): 10-15 business days.
Production orders (with tin/silver plating): 15-20 business days.
Production orders (custom fabrication with bending): 15-20 business days.
C10200 is a standard production item but less commonly stocked than C11000. For non-stock sizes, add 5-7 days.
Q4:C10200 vs C11000 – what's the difference?
| Property | C11000 (ETP) | C10200 (OF) |
|---|---|---|
| Purity | 99.9% | 99.95% |
| Oxygen content | 200-400 ppm | ≤10 ppm |
| Conductivity | 100% IACS | 100% IACS |
| Price | Baseline | +15-25% |
| Hydrogen embrittlement | High risk | Very low risk |
| When to use | General electrical | When oxygen-free is required |
Verdict: If your application does not require oxygen-free copper, use C11000. If oxygen-free is required, C10200 is the cost-effective choice.
Q5:C10200 vs C10100 – what's the difference?
| Property | C10200 (OF) | C10100 (OFE) |
|---|---|---|
| Purity | 99.95% | 99.99% |
| Oxygen content | ≤10 ppm | ≤5 ppm |
| Price | +15-25% vs C11000 | +30-50% vs C11000 |
| High vacuum (below 10⁻⁵ torr) | Not recommended | Yes |
| Extreme cryogenic (4K) | Limited | Yes |
Verdict: For most oxygen-free applications (hydrogen brazing, moderate vacuum, general oxygen sensitivity), C10200 is sufficient and saves 10-20% compared to C10100. Only choose C10100 for extreme requirements.
Q6:Is C10200 cheaper than C10100?
Yes. C10200 typically costs 10-20% less than C10100 while still providing oxygen-free performance (≤10 ppm vs ≤5 ppm). For most applications, the difference in oxygen content is not noticeable.
Q7:Do you provide tin plating for C10200?
Yes. Tin plating, silver plating, and heat shrink tubing are all available for C10200 busbars. However, if you plan to weld or braze the busbar, order bare – plating will contaminate the weld.
Q8:Is C10200 suitable for vacuum or cryogenic applications?
For moderate vacuum (10⁻³ to 10⁻⁵ torr): Yes, C10200 works well. Its low outgassing (≤10 ppm oxygen) is sufficient for most vacuum applications.
For high vacuum (below 10⁻⁵ torr): No, use C10100. High vacuum requires the absolute lowest oxygen content (≤5 ppm).
For cryogenic down to -150°C: Yes, C10200 maintains ductility. For cryogenic down to 4K (-269°C), use C10100 for best results.
Q10:Sea freight vs air freight – cost and time for C10200 busbar?
| Shipping Method | Delivery Time | Cost | Best For |
|---|---|---|---|
| Sea freight (LCL) | 30-40 days | Low | Orders > 500 kg |
| Sea freight (20FT FCL) | 25-35 days | Lowest per kg | Orders > 18 tons |
| Air freight | 5-7 days | 3-5x sea freight | Urgent orders, 100-500 kg |
| Express courier (DHL/FedEx/UPS) | 3-5 days | 5-8x sea freight | Samples only, under 100 kg |
Click here to get a shipping quote for your order
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