C10200 Copper Busbar
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C10200 Copper Busbar

Material: C10200 OF copper (99.95% purity) – oxygen-free
Thickness: 3mm – 30mm
Width: 10mm – 200mm
Length: Up to 6,000mm (custom cut available)
Temper: Hard, half-hard, or annealed
Surface Finish: Bare, tin-plated, silver-plated, or nickel-plated
Conductivity: ≥ 101% IACS
Key Feature: High ductility and excellent forming characteristics
Custom Options: Hole punching, bending, cutting to size
Standards: ASTM B187, BS EN 13601
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Product Introduction

Henan Gnee New Material Co., Ltd. is one of the most professional manufacturers and suppliers of c10200 copper busbar in China, specialized in providing high quality copper products with competitive price. Welcome to buy discount c10200 copper busbar for sale here from our factory. Customized orders are welcome.

 

What Is C10200 Oxygen-Free Copper Busbar?

C10200 (OF – Oxygen-Free) is a high-purity copper grade with 99.95% minimum copper content and maximum oxygen content of 0.001% (10 ppm). It is manufactured under controlled atmosphere to prevent oxygen absorption during melting and casting – but without the extra refining steps required for C10100.

C11000 contains 200-400 ppm oxygen. C10100 contains ≤5 ppm oxygen. C10200 sits in the middle with ≤10 ppm oxygen. For applications that require oxygen-free copper but do not need the ultimate purity of C10100, C10200 is the cost-effective choice.

Parameter Value
Material Grade C10200 (OF) / Cu-OF
Purity ≥99.95%
Oxygen Content ≤0.001% (10 ppm max)
Conductivity 100% IACS (≥58 MS/m)
Standards ASTM B187, ISO 5182
Temper Half-hard (H02) or Annealed (O)

 

C10200 vs C11000 vs C10100 – Where Does It Fit?

Property C11000 (ETP) C10200 (OF) C10100 (OFE)
Purity ≥99.90% ≥99.95% ≥99.99%
Oxygen content 200-400 ppm ≤10 ppm ≤5 ppm
Conductivity (% IACS) 100% 100% 100%
Hydrogen embrittlement risk High Very low None
Outgassing in vacuum Moderate Low Very low
Price (relative to C11000) Baseline +15-25% +30-50%
Best for General electrical Oxygen-sensitive, budget-limited Vacuum, hydrogen, cryogenic

C10200 vs C11000 vs C10100 – C10200 offers the same 100% IACS conductivity as both grades. The difference is oxygen content and price. If your application requires oxygen-free copper but cannot justify the C10100 premium, C10200 is the answer.

 

C10200 Copper Busbar Chemical and Physical Properties

Chemical Composition of C10200 (ASTM B187)

Element Content (%)
Copper (Cu) ≥99.95%
Oxygen (O) ≤0.001% (10 ppm max)
Other impurities ≤0.05% total

 

Physical Properties of C10200

Property Value
Electrical conductivity 100% IACS (58 MS/m)
Thermal conductivity 391-401 W/m·K
Density 8.94 g/cm³
Tensile strength (H02) 200-250 MPa
Elongation (H02) ≥15%
Hardness (H02) HV 60-85
Melting point 1083°C

For standard electrical performance (ampacity, heat dissipation, mechanical strength), C10200, C11000, and C10100 are identical. The choice comes down to oxygen sensitivity and budget.

 

How Many Amps Can C10200 Copper Busbar Carry?

The current carrying capacity of C10200 copper busbar is the same as C11000 and C10100 – all have 100% IACS conductivity. The table below shows ampacity for bare flat busbars at 35°C ambient, 65°C max operating temperature.

Ampacity of C10200 Flat Copper Busbar

Width (mm) Thickness (mm) Cross-section (mm²) Current (Amps)
20 3 60 180 A
20 5 100 250 A
25 5 125 300 A
25 6 150 350 A
30 5 150 370 A
30 6 180 410 A
40 5 200 460 A
40 6 240 520 A
50 5 250 550 A
50 6 300 620 A
60 6 360 720 A
60 10 600 1050 A
80 6 480 900 A
80 10 800 1350 A
100 10 1000 1600 A

Unlike C12200 which has 85-95% IACS due to phosphorus, C10200 maintains full 100% IACS conductivity. You do not need to upsize your busbar when switching from C11000 to C10200.

 

When Should You Choose C10200 Over C11000 or C10100?

tinned copper busbar

 

Application Recommended Grade Why
Standard switchgear, panel boards, grounding C11000 Lowest cost, no oxygen sensitivity
Hydrogen brazing of busbar connections C10200 or C10100 No hydrogen embrittlement
Vacuum system (moderate vacuum, 10⁻³ to 10⁻⁵ torr) C10200 Low outgassing, lower cost than C10100
Vacuum system (high vacuum, below 10⁻⁵ torr) C10100 Extremely low outgassing required
Cryogenic (down to -150°C / 123K) C10200 Maintains ductility, cheaper than C10100
Cryogenic (down to 4K / -269°C) C10100 Best low-temperature ductility
Welded busbar connections C10200 or C10100 No cracking at weld zone
Customer spec says "oxygen-free" but not "OFE" C10200 Meets OF requirement at lower cost
Budget is tight but oxygen-free is required C10200 Best value for oxygen-free copper

No oxygen sensitivity → C11000

Oxygen sensitivity + tight budget → C10200

Oxygen sensitivity + extreme requirements → C10100

 

How Much Does C10200 Copper Busbar Cost?

Price Comparison (Relative to C11000)

Grade Relative Price Typical Premium
C11000 (ETP) 1.0x (baseline)
C10200 (OF) 1.15 - 1.25x +15-25%
C10100 (OFE) 1.30 - 1.50x +30-50%

 

Cost example (50mm x 6mm x 2000mm busbar, 500 pieces):

Grade Approximate Price per Piece Premium vs C11000
C11000 $12.00
C10200 $14.00 - $15.00 +$2.00 - $3.00
C10100 $16.00 - $18.00 +$4.00 - $6.00

If your application requires oxygen-free copper, C10200 saves you 10-20% compared to C10100 with no practical difference for most applications. Unless you need the absolute lowest oxygen content (≤5 ppm), C10200 is the better value.

Grade selection support

 

Cutting, Punching and Bending for C10200 Busbar

electrical copper busbar

Service Tolerance Maximum Capability
Cut to length ±0.5 mm Up to 6000 mm
Round hole punching ±0.1 mm Diameter 4-20 mm, thickness ≤10 mm
Slotted hole punching ±0.15 mm 6x12 mm up to 10x25 mm
Bending (L, Z, U shapes) ±1° Max length 600 mm, thickness ≤15 mm
Deburring Standard All edges deburred

What is different from C11000:

C10200 is slightly softer in annealed temper

No special considerations for welding (C10200 welds well)

Same tooling works – no additional cost

 

Tin Plating and Heat Shrink for C10200 Copper

copper busbar

Finish Thickness Key Benefit Best For
Tin plating 3-8 microns Low cost, corrosion resistance Indoor switchgear, panel boards
Silver plating 5-15 microns Lowest contact resistance High-frequency, RF, EV connectors
Heat shrink tubing 1.5-3x ratio Insulation, color coding Touch-proof safety, phase ID
Bare (no plating) N/A Lowest cost Welding applications

Tin plating and heat shrink for C10200 copper – if you plan to weld or braze the busbar, order bare. Plating must be removed before welding. We recommend:weld first, then plate the assembled part.

 

C10200 or C10100 – Which One to Order?

Factor C10200 (OF) C10100 (OFE)
Purity 99.95% 99.99%
Oxygen content ≤10 ppm ≤5 ppm
Conductivity 100% IACS 100% IACS
Price +15-25% vs C11000 +30-50% vs C11000
Suitable for standard electrical Yes Yes
Suitable for hydrogen brazing Yes Yes
Suitable for moderate vacuum (10⁻³ to 10⁻⁵ torr) Yes Yes
Suitable for high vacuum (below 10⁻⁵ torr) No (use C10100) Yes
Suitable for cryogenic down to 4K Limited (use C10100 for best results) Yes

 

FAQ

Q1:What is the MOQ for C10200 copper busbar?

For standard sizes (from our die library): MOQ = 10 pieces per size.

For custom sizes (special width, thickness, or length not in standard list): MOQ = 50 pieces per size.

For sample orders (any size, any shape): No MOQ. We support small-batch prototype orders before mass production.

Standard sizes include:20mm, 25mm, 30mm, 40mm, 50mm, 60mm, 80mm, 100mm width with 3mm, 5mm, 6mm, 10mm thickness.

 

Q2:Do you provide samples of C10200 busbar?

Yes. Standard size samples:Free, customer pays shipping. Custom size samples:50 USD, refundable upon production order of 500+ pieces.

Sample lead time:5-7 business days for standard sizes, 7-10 days for custom sizes. Each sample includes a mill test certificate showing purity and oxygen content.

 

Q3:What is the lead time for C10200 orders?

Sample orders: 5-10 business days depending on complexity.

Production orders (standard sizes, no plating): 10-15 business days.

Production orders (with tin/silver plating): 15-20 business days.

Production orders (custom fabrication with bending): 15-20 business days.

C10200 is a standard production item but less commonly stocked than C11000. For non-stock sizes, add 5-7 days.

 

Q4:C10200 vs C11000 – what's the difference?

Property C11000 (ETP) C10200 (OF)
Purity 99.9% 99.95%
Oxygen content 200-400 ppm ≤10 ppm
Conductivity 100% IACS 100% IACS
Price Baseline +15-25%
Hydrogen embrittlement High risk Very low risk
When to use General electrical When oxygen-free is required

Verdict: If your application does not require oxygen-free copper, use C11000. If oxygen-free is required, C10200 is the cost-effective choice.

 

Q5:C10200 vs C10100 – what's the difference?

Property C10200 (OF) C10100 (OFE)
Purity 99.95% 99.99%
Oxygen content ≤10 ppm ≤5 ppm
Price +15-25% vs C11000 +30-50% vs C11000
High vacuum (below 10⁻⁵ torr) Not recommended Yes
Extreme cryogenic (4K) Limited Yes

Verdict: For most oxygen-free applications (hydrogen brazing, moderate vacuum, general oxygen sensitivity), C10200 is sufficient and saves 10-20% compared to C10100. Only choose C10100 for extreme requirements.

 

Q6:Is C10200 cheaper than C10100?

Yes. C10200 typically costs 10-20% less than C10100 while still providing oxygen-free performance (≤10 ppm vs ≤5 ppm). For most applications, the difference in oxygen content is not noticeable.

 

Q7:Do you provide tin plating for C10200?

Yes. Tin plating, silver plating, and heat shrink tubing are all available for C10200 busbars. However, if you plan to weld or braze the busbar, order bare – plating will contaminate the weld.

 

Q8:Is C10200 suitable for vacuum or cryogenic applications?

For moderate vacuum (10⁻³ to 10⁻⁵ torr): Yes, C10200 works well. Its low outgassing (≤10 ppm oxygen) is sufficient for most vacuum applications.

For high vacuum (below 10⁻⁵ torr): No, use C10100. High vacuum requires the absolute lowest oxygen content (≤5 ppm).

For cryogenic down to -150°C: Yes, C10200 maintains ductility. For cryogenic down to 4K (-269°C), use C10100 for best results.

 

Q10:Sea freight vs air freight – cost and time for C10200 busbar?

Shipping Method Delivery Time Cost Best For
Sea freight (LCL) 30-40 days Low Orders > 500 kg
Sea freight (20FT FCL) 25-35 days Lowest per kg Orders > 18 tons
Air freight 5-7 days 3-5x sea freight Urgent orders, 100-500 kg
Express courier (DHL/FedEx/UPS) 3-5 days 5-8x sea freight Samples only, under 100 kg

Click here to get a shipping quote for your order

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