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C68700-Aluminum-Brass-Tube-.pdf

ASTM B111 C68700 Aluminium Brass Tubes – Complete Technical Guide

CuZn20Al2 / CW702R / CZ110 / 2.0460 – Product Overview

GNEE stands as a prominent manufacturer and supplier of top-quality aluminium brass seamless tubes conforming to ASTM B111 / ASME SB111. Committed to excellence, we ensure our C68700 alloy tubing meets the highest corrosion resistance, thermal conductivity, and mechanical strength standards. Our state-of-the-art manufacturing processes and stringent quality control measures guarantee reliability and consistency in every aluminum brass condenser tube produced.

Choose GNEE for superior UNS C68700 heat exchanger tubing that meets your exact specifications and exceeds your expectations.

 

Customer Visit & Project Reference – India

We successfully supplied ASTM B111 C68700 aluminum brass tubes to a customer in India for shell & tube condenser applications. During the project, the customer visited our facility for production inspection and quality verification. All tubes were manufactured in accordance with ASTM B111 requirements and delivered with complete Material Test Certificates (MTC), ensuring full heat number traceability and verified chemical and mechanical properties.

C68700 MTC

ASTM B111 C68700

 

Key Features of Aluminium Brass C68700 (CuZn20Al2)

Aluminium brass alloy C68700 (EN CW702R / BS CZ110) is a specific copper-zinc-aluminium mixture with high corrosion resistance and excellent thermal conductivity. These dezincification resistant tubes are commonly used in numerous industries, including:

Petrochemical industry

Power generation plants

Marine applications

Desalination plants

HVAC systems

Refineries

 

The most outstanding feature of 2.0460 aluminium brass tubes is their great strength in resisting corrosion in seawater and other harsh environmental conditions. This makes them ideal for marine applications such as surface condensers, shell and tube heat exchangers, and saltwater piping systems.

 

Apart from being resistant to corrosion, CW702R seamless tubing also exhibits good thermal conductivity, making them suitable for heat transfer applications where efficient thermal exchange is required.

ASTM B111 C68700 seamless tube

 

Specifications of CuZn20Al2 Seamless Tubes (UNS C68700)

Specification Parameter Range / Details
Standard ASTM B111 / ASME SB111
UNS Number C68700
EN Designation CW702R / CuZn20Al2
BS Designation CZ110
DIN Designation 2.0460
JIS Designation C6870 T
Outer Diameter 4mm to 150mm
Wall Thickness 0.25mm to 8mm
Tube Type Seamless / Heat Exchanger Tubes / Condenser Tubes
Form Round, Square, Rectangular, Hydraulic
Length 1m, 2m, 3m, 4m, 6m and as per client requirements
Cut Length Single Random, Double Random & Cut Length
Application Heat Exchangers, Refineries, Power Plants, Desalination Plants

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Equivalent Standards for Aluminium Brass Condenser Tube (UNS C68700)

Standard Designation
UNS (USA) C68700
ASTM / ASME B111 / SB111
ISO CuZn20Al2
EN (European) CuZn20Al2 / CW702R
BS (British) CZ 110
DIN (German) 2.0460
JIS (Japanese) C6870 T
Russian (GOST) LAMs77-2-0.05

 

Chemical Composition of Seawater Resistant Alloy C68700 (UNS C68700)

Element UNS C68700 Composition (%) CW702R / CuZn20Al2 (%)
Copper (Cu) 76.0 – 79.0 76.0 – 79.0
Aluminium (Al) 1.8 – 2.5 1.8 – 2.3
Zinc (Zn) Balance Balance
Lead (Pb) 0.07 max 0.07 max
Iron (Fe) 0.06 max 0.06 max
Manganese (Mn) 0.02 – 0.06
Arsenic (As) 0.02 – 0.06 0.02 – 0.06

 

Mechanical Properties of ASTM B111 C68700 Seamless Tubing

Property Value
Tensile Strength (min) 345 MPa (50 ksi)
Yield Strength (min) 125 MPa (18 ksi)
Hardness (HV5) 150 min
Annealing Temperature Above 650°C
Elongation 45% min

 

Physical Properties of Dezincification Resistant Brass C68700

Property Value
Density 8.33 g/cm³ (0.301 lb/in³ at 68°F)
Melting Point (Solidus) 1710°F (932°C)
Melting Point (Liquidus) 1780°F (971°C)
Thermal Conductivity 58.0 BTU·in/hr·ft²·°F @ 68°F (100.4 W/m·K @ 20°C)
Coefficient of Thermal Expansion 10.3 × 10⁻⁶ per °F (68-572°F)
Electrical Conductivity 23% IACS @ 68°F
Electrical Resistivity 45.1 ohms-cmil/ft @ 68°F
Modulus of Elasticity (Tension) 16000 ksi
Modulus of Rigidity 6000 ksi
Specific Gravity 8.33
Specific Heat Capacity 0.09 Btu/lb/°F @ 68°F

 

Manufacturing Process of CuZn20Al2 Seamless Condenser Tubes

The manufacturing of 2.0460 aluminium brass tubes involves the following steps:

Step Process Description
1. Melting & Casting Raw materials (copper, aluminium, zinc, arsenic) are melted and cast into billet form
2. Extruding, Drawing & Pilgering The billet is extruded, drawn, or pilgered to achieve desired dimensions
3. Annealing Heat treatment above 650°C to achieve proper mechanical properties
4. Cutting Tubes are cut to specified lengths
5. Packing & Inspection Final quality inspection and packaging according to customer requirements

 

Types of CW702R Aluminium Brass Tubes (UNS C68700)

GNEE offers various types of aluminium brass tubes conforming to ASTM B111 / EN CW702R:

Tube Type Description
Round Tubes Standard round shape for general applications
Seamless Tubes No welded seam, ideal for high-pressure applications
Condenser Tubes Specifically designed for power plant surface condensers
Heat Exchanger Tubes Optimized for thermal transfer efficiency in shell and tube heat exchangers
Square Tubes For structural and specialized applications
Rectangular Tubes For custom industrial applications
Polished Tubes Surface finished for aesthetic or specialized requirements

 

Application Industries for CZ110 Aluminium Brass Tubing

BS CZ110 / UNS C68700 / EN CW702R tubes are widely used in the following industries:

Industry Specific Applications
Power Generation Condenser tubes, cooling water systems, turbine condensers
Marine Industry Seawater piping, heat exchangers, ballast systems
Desalination Plants Evaporator tubes, distiller tubes, brine heaters
Petrochemical & Refineries Heat transfer equipment, process piping, coolers
HVAC Heating, ventilation, air conditioning coils and chiller tubes
Fertilizer Plants Process equipment and heat exchangers

 

Key Advantages of Impingement Attack Resistant C68700 Tubes

High resistance to impingement attack – ideal for high-velocity seawater above 2.5 m/s

Excellent corrosion resistance in marine, saltwater, and brackish water environments

Good thermal conductivity (100.4 W/m·K) for efficient heat exchange

Lightweight compared to many other copper alloys

High low-temperature strength for cryogenic applications

Resists dezincification due to aluminium and arsenic addition

Easy to fabricate – can be soldered, brazed, or welded

Long service life in severe environments, reducing maintenance needs

 

FAQ

1. What is the difference between UNS C68700 (Aluminium Brass) and UNS C70600 (Copper-Nickel) for power plant condenser tubes?

UNS C68700 is an aluminium brass alloy containing 76-79% copper and 1.8-2.5% aluminium, offering excellent resistance to high-velocity seawater impingement. UNS C70600 is a 90/10 copper-nickel alloy with 88% copper and 10% nickel, preferred for superior resistance to general seawater corrosion and biofouling. For condenser tubes in power plants with cooling water velocities above 2.5 m/s, choose C68700 aluminium brass. For marine piping systems where biofouling is a concern, choose C70600 copper-nickel.

 

2. What are the EN and DIN equivalent grades for UNS C68700 aluminium brass seamless tubes?

The European equivalent for UNS C68700 is EN CW702R (CuZn20Al2As) . The German (DIN) equivalent is 2.0460. The British standard equivalent is BS CZ 110. These aluminium brass grades are fully interchangeable for heat exchanger tubes and condenser tubes in seawater applications across international standards. All have the same 1.8-2.5% aluminium content and 0.02-0.06% arsenic addition for dezincification resistance.

 

3. What is the standard outer diameter range for ASTM B111 C68700 seamless heat exchanger tubes?

ASTM B111 C68700 seamless tubes are available in an outer diameter range of 4mm to 150mm. For heat exchanger applications, common diameters include 12.7mm (1/2 inch), 15.9mm (5/8 inch), 19.05mm (3/4 inch), and 25.4mm (1 inch) . Wall thickness ranges from 0.25mm to 8mm depending on the application pressure and temperature requirements.

 

4. Can EN CW702R aluminium brass tubes be welded for custom desalination plant evaporators?

Yes, EN CW702R (CuZn20Al2) aluminium brass tubes can be welded, soldered, or brazed for custom desalination plant evaporators and distillers. However, proper annealing above 650°C is recommended after severe welding or forming to restore corrosion resistance. For high-pressure applications in thermal desalination, seamless C68700 tubes are preferred over welded tubes to avoid weld seam corrosion.

 

5. What is the maximum operating temperature for BS CZ110 aluminium brass condenser tubes in power stations?

BS CZ110 aluminium brass condenser tubes have an ideal working temperature range of 760°C to 871°C for short-term exposure. However, for continuous service in power station condensers and heat exchangers, operating temperatures should be kept below 200°C to maintain mechanical integrity and optimal corrosion resistance in seawater cooling systems.

 

6. What is the purpose of arsenic (As) in DIN 2.0460 aluminium brass distiller tubes?

DIN 2.0460 (CuZn20Al2As) distiller tubes contain 0.02-0.06% arsenic (As) . Arsenic is added to inhibit dezincification – a selective leaching of zinc from the aluminium brass alloy. This makes 2.0460 tubes highly suitable for distiller tubes, evaporator tubes, and condenser tubes in seawater and brackish water applications where dezincification could otherwise cause premature tube failure within months.

 

7. What quality tests are performed on ASTM B111 C68700 heat exchanger tubes before shipment by GNEE?

GNEE performs the following quality tests on ASTM B111 C68700 heat exchanger tubes: expansion test (to determine expansion limit), flattening test (to analyze flattening resistance), hydrostatic test (leak detection at 1000-3000 psi), nondestructive eddy current test (for surface defects), residual stress test (for durability under working stress), and grain size test (0.010-0.045mm requirement). Third-party inspections (BV, SGS, TUV, Lloyds) are available upon request at additional cost.

 

8. What is the minimum order quantity (MOQ) for UNS C68700 aluminium brass seamless tubes from GNEE?

For UNS C68700 aluminium brass seamless tubes in standard heat exchanger sizes (e.g., 19.05mm OD x 1.65mm wall thickness), the MOQ can be as low as 500 kg (approximately 200-300 meters) . For custom diameters, wall thicknesses, or lengths outside standard ASTM B111 ranges, higher MOQs of 1000-2000 kg may apply. Contact GNEE directly with your specifications for a firm MOQ quotation.

 

9. What is the thermal conductivity of CuZn20Al2 alloy, and why does it matter for shell and tube heat exchangers?

The thermal conductivity of CuZn20Al2 (CW702R / C68700) is 58.0 BTU·in/hr·ft²·°F at 68°F (100.4 W/m·K at 20°C) . This is approximately 20% lower than pure copper but still excellent for most industrial heat transfer applications. This thermal conductivity makes C68700 tubes highly efficient for shell and tube heat exchangers, condensers, and evaporators, as it allows rapid heat transfer between fluids while maintaining seawater corrosion resistance – a combination that pure copper cannot offer.

 

10. What is the difference between ASTM B111 C68700 (Aluminium Brass) and ASTM B111 C44300 (Admiralty Brass) for seawater condenser tubes in power plants?

ASTM B111 C68700 (Aluminium Brass) contains 1.8-2.5% aluminium and offers superior resistance to impingement attack in high-velocity seawater (above 2.5 m/s). ASTM B111 C44300 (Admiralty Brass) contains 71% copper, 28% zinc, and 1% tin with 0.02-0.06% arsenic, and is suitable for clean seawater or brackish water with velocities below 2.0 m/s. For power plant condensers with cooling water velocities above 2.5 m/s or with sand/silt particles, C68700 aluminium brass is the recommended choice. For lower velocities (below 2.0 m/s) in cleaner seawater, C44300 Admiralty brass may be adequate and more cost-effective.

 

 

 

100% Inspection Per ASTM B111 / C68700 – Customer Witnessed

Every tube in this lot has passed third-party witnessed inspection per ASTM B111 standard for C68700 alloy. Below are actual photos from customer-onsite inspection, including eddy current testing and dimensional verification.

Inspection items verified:
• Eddy current testing (ECT) – no through-wall defects
• Outer diameter & wall thickness – within ±0.02mm tolerance
• Surface finish & temper (O61) – conforms to ASTM
• Hardness & chemical composition – certified.

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Export-Ready Packing – Anti-Rust & Wooden Case

After passing inspection, all tubes are packed according to export standards and customer-specific requirements. The packing process is documented below to ensure traceability and damage-free delivery.

Packing steps shown in video & images:
1. Tube cleaning & drying
2. Plastic end caps on both ends
3. VCI anti-rust paper wrapping
4. Bundle strapping with moisture barrier film
5. Plywood wooden case (ISPM-15 compliant) with foam padding
6. Labeling with ASTM grade, lot number, and inspection stamp

 

C68700 heat exchanger tube specificationASTM B111 C68700 chemical compositionC68700 tube for seawater cooling

 

Our Factory & Equipment

All ASTM C68700 tubes are produced and inspected on our in-house equipment, allowing full process control from billet casting to final packing.

Key equipment used for this lot:
• Induction melting furnace – precise alloying (Cu + Zn + Al + As)
• Horizontal continuous casting – uniform billet structure
• Extrusion press (800T / 1630T) – seamless tube forming
• Cold drawing bench (5–40m) – dimensional accuracy to ±0.02mm
• Online eddy current tester (FOERSTER / MAC) – 100% NDT
• Ultrasonic wall thickness gauge – real-time monitoring
• Annealing furnace (controlled atmosphere) – temper O61

 

In-house metrology: Micrometers, pin gauges, optical comparator, hardness tester (HV/HRB)

All equipment is calibrated quarterly. Production records are traceable by lot number.

EN CW702R equivalent to ASTM B111 C68700

 

Copper & Copper Alloy Products – Supply Range

Product Form Common Alloys / Grades Size Range Standards Typical Applications
Tube / Pipe C12200, C11000, C68700, C70600, C71500, C44300, C27000 OD: 4mm – 219mm
Wall: 0.5mm – 20mm
Length: up to 15m
ASTM B68, B75, B111, B280, B359, B466 Heat exchangers, condensers, HVAC, plumbing, oil coolers
Plate / Sheet C11000, C12200, C26000, C26800, C52100, C68700 Thk: 0.5mm – 50mm
Width: up to 1200mm
Length: up to 4000mm
ASTM B152, B169, B103, B465 Electrical parts, roofing, gaskets, industrial panels
Rod / Bar C11000, C26000, C36000, C46400, C48500, C63000 Dia: 3mm – 120mm
Length: 1m – 6m (or custom)
ASTM B16, B124, B138, B150, B453 Valve stems, shafts, fasteners, machined components
Wire C11000, C16200, C17500, C26000, C52100, C64700 Dia: 0.1mm – 12mm
Coil weight: up to 100kg
ASTM B1, B2, B3, B197, B206, B624 Welding electrodes, electrical conductors, springs, mesh
Strip / Foil C11000, C19400, C26000, C26800, C52100, C70250 Thk: 0.05mm – 3.0mm
Width: 5mm – 600mm
ASTM B36, B465, B694, B888 Connectors, terminals, battery tabs, shielding, stamping parts

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